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The basic geometry works. Now, do I want to make it look flash? I mean, we all know the answer to that question. I've got some braided cable sleeve too... 🤔
 
View attachment 260754

The basic geometry works. Now, do I want to make it look flash? I mean, we all know the answer to that question. I've got some braided cable sleeve too... 🤔

Does Howdy Doody have wooden balls, maaaan?!? 🤷🏻‍♂️🤣

We know how you do-make it happen, Cap’n! 🤩

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Let's dress up some servo leads. First, carefully lift the tabs that hold each connector into the plug and slide them out. Carefully.
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Cut some 3mm braided sleeve. Grab some heat shrink tube, the kind with adhesive on the inside.
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I always have problems with the braid unbraiding. I've tried various flame and hot knife techniques, but those always pop as soon as I tried to insert the wire. So, I use the heat shrink collars to keep the cut ends from fraying and carefully slide in the rounded end of a straight rod.
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And then chase the rode with the wire.
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Until I have the sleeve in place.
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Apply a heat gun and marvel at the adhesive melting into all the fibers and holding everything just right.
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What do you we think, team?
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Let's dress up some servo leads. First, carefully lift the tabs that hold each connector into the plug and slide them out. Carefully.
View attachment 260772

Cut some 3mm braided sleeve. Grab some heat shrink tube, the kind with adhesive on the inside.
View attachment 260774

I always have problems with the braid unbraiding. I've tried various flame and hot knife techniques, but those always pop as soon as I tried to insert the wire. So, I use the heat shrink collars to keep the cut ends from fraying and carefully slide in the rounded end of a straight rod.
View attachment 260775

And then chase the rode with the wire.
View attachment 260776

Until I have the sleeve in place.
View attachment 260777

Apply a heat gun and marvel at the adhesive melting into all the fibers and holding everything just right.
View attachment 260779

What do you we think, team?
View attachment 260780
View attachment 260781
Cleans it up nicely! 😍
 
Let's dress up some servo leads. First, carefully lift the tabs that hold each connector into the plug and slide them out. Carefully.
View attachment 260772

Cut some 3mm braided sleeve. Grab some heat shrink tube, the kind with adhesive on the inside.
View attachment 260774

I always have problems with the braid unbraiding. I've tried various flame and hot knife techniques, but those always pop as soon as I tried to insert the wire. So, I use the heat shrink collars to keep the cut ends from fraying and carefully slide in the rounded end of a straight rod.
View attachment 260775

And then chase the rode with the wire.
View attachment 260776

Until I have the sleeve in place.
View attachment 260777

Apply a heat gun and marvel at the adhesive melting into all the fibers and holding everything just right.
View attachment 260779

What do you we think, team?
View attachment 260780
View attachment 260781
Yassssssssss…🤩

1766540901797.gif
 
Let's dress up some servo leads. First, carefully lift the tabs that hold each connector into the plug and slide them out. Carefully.
View attachment 260772

Cut some 3mm braided sleeve. Grab some heat shrink tube, the kind with adhesive on the inside.
View attachment 260774

I always have problems with the braid unbraiding. I've tried various flame and hot knife techniques, but those always pop as soon as I tried to insert the wire. So, I use the heat shrink collars to keep the cut ends from fraying and carefully slide in the rounded end of a straight rod.
View attachment 260775

And then chase the rode with the wire.
View attachment 260776

Until I have the sleeve in place.
View attachment 260777

Apply a heat gun and marvel at the adhesive melting into all the fibers and holding everything just right.
View attachment 260779

What do you we think, team?
View attachment 260780
View attachment 260781
Surprised Owl GIF
shocked in awe GIF by bartek ujma
Samantha Jones Wow GIF by HBO Max
 
Am I overthinking this silly little clip? Absolutely. So let's solve the problem where the socket can move laterally.
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Yes, good.
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The Pile of Iterations.
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And the results of y'all peer-pressuring me into doing the ESC lead too...
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And the results of y'all peer-pressuring me into doing the ESC lead too...
But dang it was worth it, that is one clean looking wiring job right there! 😍
 
Wasn't satisfied (shocked face) with the bracket, so made a quick alteration.

The old one locked the lateral lock bar behind the connectors themselves, but that meant it was "floating" at the ends when installed on the chassis. I switched the lock bar around so it comes in from the back, with both bits being held against the chassis with servo tape (probably). My guess is that this will be plenty secure enough, and now there's no floating ends.

New on top, old on bottom.
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Those motor wires need some attention. I have some heat shrink braided wrap.
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Ehhh it looks OK? But it's bulky.
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Interestingly, the "heat shrink" part is just a single spiral strand that draws the braid together.
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Let's try a per-cable look.
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Yes, good, this please me 😍

But! I was tinning the bullet connectors...
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...and this is going to look gross 🤢
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I've been trying to figure out how to join the two halves of the cable boot together. Ended up with some notches for heat shrink to grab on to and sandwich the halves around the cable. The whole time I was trying to figure out the geometry I'd need to encapsulate all of it with one print.

Then I remembered that I've done a ton of molding and casting in my time...
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Not soldered yet, I still need to get the cable sleeve on. Just a test.
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I only have silicone adhesive lying around right now, so let's give this a go. Not expecting a clean pull on this, given there's no draft angles.
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Squish.
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Will the PETG print or lack of air inhibit the cure? Who knows! Join me again tomorrow when we find out.
 
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