If you've done this kind of rehab before, you know that all the original steel hardware is usually lousy with surface rust. I'm going to replace all the screws with stainless steel (not titanium, I'm not made of money), but I want to save the hinge pins, out drives, axles, dogbones, and turnbuckles if I can.
Well, say hello to my little friend(s).
Yes, I could use electrolysis
on every single screw individually instead of Evapo-Rust, but then I'd never have time to write this thread. It's a bit pricey, but the surface rust (and the old black oxide finish) just disappears after a few hours. You'll be back to bare steel.
One tip I have for working like this is that your parts will develop a dusty black layer if you leave them in the solution for too long. That's OK, you just need to wipe (or ultrasonic clean) the parts so they're a nice dull steel before the next step.
Here's one of the turnbuckles from earlier, cleaned back to bare steel.
The Presto Black PC-9 (manufactured by Birchwood, but re-bottled here) is a chemical that promotes a black oxide layer on steel. Sometimes this is called "blacking" or "parkerizing", and there are different techniques (of varying effectiveness) to achieve it. You just soak the steel parts in the diluted solution (I used 10:1 in water, matching the Birchwood instructions) until you're happy with coverage.
The black oxide looks cool, but doesn't prevent rust by itself. It
does create a great porous texture for a penetrating oil to... penetrate.
A tip here is that the black oxide process is extremely sensitive to contaminants or oil on the parts; they'll come out looking blotchy if the part isn't completely clean. I often do another acetone soak and water rinse before throwing them into the PC-9.
Here are some precious, precious SAE screws that have had the black oxide treatment and then soaked in WD40.
Now, why don't I have a photo of the turnbuckles all nice and black? Well, I did something different! Keep watching.