Ah, where did I leave off? I had a 5-day weekend, and all but one day has been spent working on this car, just put my nose down and grinded away with only some breaks for leaf collection in the yard. Maybe a little football watching too
The progress with both the engine and the car overall was a lot. There was also a moment of "oh crap" with the transmission. I will talk about that first.
While running the car, I noticed that the clutch was grabbing nicely (and realizing that the shoes are reversed, that was expected). Rather I should say, the clutch bell spins in reverse compared to a nitro engine because it's not bolted directly to the engine. What I saw, that made me sick and think how in the hell did I not realize this, was that the rear wheels weren't really turning. Doh! Clutch bell in reverse, TRANSMISSION in reverse!! I started thinking right away I had to solve this, or come up with some entirely new drive system. First instinct - disassemble the clutch bell and reorder the gears backwards, and flip the transmission around. Fail. Only the last gear has threads. The others are held on by that one.
Ok, so maybe I could somehow reverse the bearings and clutches in the trans and make it work. Nope. But - I did see that it might be possible to do it if I used just 1st and 3rd gears, making it a wide ratio 2-speed. A few minutes later, and I had it perfectly set up.
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You can see I also hacked in my brakes. They work perfectly. I also see that it will be very easy to add a 2-step trans brake to this thing if I make a longer lever on the top and add a servo back on the suspension arch. That would be super useful for this engine and car.
Back to the engine. I replaced my fuel lines, and got the carb adjusted. I cleaned things up a lot and fixed some pretty decent flow issues that was causing it to run lean and very hot. Now I could get the idle down nice and the throttle response was vastly better.
I ran it quite a bit, tweaking the tune as much as possible. I noticed my oil was getting pretty cruddy looking. I decided to drain the oil and change it. I also checked the oil filter, and saw the magnet was covered with black metal sludge - doing its job, but I needed to put in some foam in the filter, I just couldn't figure out how. Finally figured that putting a bit of foam at the bottom where the pickup tube was would force oil through the foam and keep it cleaner. Meanwhile, this was my oil after an hour of break-in running:
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Pretty disgusting. Probably a good bit of carbon from running ultra rich for a bit too. After the oil change, filter upgrade, I ran, and it seems to be staying clean. However, I think changing the oil and cleaning the filter after each use is probably mandatory.
I decided to take my valve covers and intake off and inspect the insides for any issues. First issue - one of my rocker arm adjusters came loose, so I had to re-tighten that one, and re-loctite it. All others were good, all lashes still good. Second issue - somehow during one of the numerous times I took the intake off and on, I got the gaskets upside down on one side, partially blocking the intake! Sure, glad I caught that. Even with those issues, this little engine was making serious power. I noted that I had no coolant mixing with oil, and no leakage in the engine that I could see. I put it all back together and ran some more, and it was even snappier and more responsive that the video above. I also noted that the rear wheels were spinning up really well, and the drive train sounded good.
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I started making exhaust pipes, then stopped, I figure I'm going to just run open headers until I get the turbos on (probably my real "winter" project). I need to keep it simple for now, and quite frankly, seeing how fast this spools up right now, I need to see if the drivetrain can hold the power it's making now. Heck, I'm only running 93 octane gas at the moment. That will be changed soon.
I needed a way to shut the thing off, something better than just pulling the ignition battery connector off. Ordered a radio relay switch so I can shut it off remotely. Ran out of proper linkage wire too, so waiting on that to replace the coathanger wire I used for the brakes, lol. Now it was time to work on the stance some. I adjusted shock positions, and I think I got it right where it needs to be.
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I fixed a few more minor coolant leaks (threads needed silicone) and let it sit. Today, my last day off, I'll work on rebuilding the rear end with heavy duty swing shafts and a locker spool. I also have some ultra beefy HPI gears that I'll put in too. It won't be long before I can start driving this thing around a bit to break it all in better and test. Then it'll be testing the launches.
My biggest remaining concern is the driveshaft. It's a heavy duty 8mm thing, but I do know that MIP makes some ultra beefy telescoping CVD's that would probably be better, as long as they make the brake end. I think they do, one of my local hobby shops has the shafts in stock, I might wander over to check it out.
I do have another set of gears for the engine output and clutch bell shaft. I'm currently using the 40/20t combo. I think I calculated that would give me around 65 mph top speed. I've also got a 50/16t combo, which would easily put it in the 80's. Not sure I need to do that.