I still think that SMC blurb (that originated the claim there's a difference in load on different cells in series) is plain wrong.
I believe they are correct or at least he math says that. They are saying that cells with different IRs will discharge at a different rate.
The
current draw for each node through a series circuit is constant, meaning that it's the same for both. When they are in parallel the
voltage drop for each node is constant.
Again
a very simplified model. I think we all agree that if I have two 1S batteries with different IRs, they will perform differently. One would expect the battery with a lower IR to have more current providing capability. Now if I put them in series, why would I expect the lower IR battery to hold back on current?
It won't and I it can't with out a BMS on each cell.
So here's the problem, voltage is NOT constant which makes this model a bit wonky. Also we are talking about charge not current. Current is the change in charge during a time period. As I pull charge from the battery the voltage drops. Since everything is changing it's not linear and the models aren't accurate. The concept is still true but the exact math is not right.
The point of the article is if you want maximum performance, you want everything to be identical and predictable. Including batteries cells. One point they make is the LVC is the average of
all the battery cells. If one cells voltage drops more than the others, you can still average 3.2V and have a bad cell in the pack.
If you set your LVC for 3.2, you could have one cell below 3.0V and still have an average of 3.2V.
In an ideal world with infinite money, this is the best practice. If you are racing competitively or need absolute performance this is a must. For the rest of us slouches, it's would be nice.
Think of it as tires on a car. If I replace one tire with 50% wear; the new tire will be larger and have less RPM than the the other three smaller tires. This means your car is not at it's maximum performance, because one wheel is spinning slower than the other three. It "could" cause darting, weird braking or acceleration, stress the drive train, etc. You probably won't notice it much at all and after a week it's a non-issue.
In an ideal world you would keep all of your tires
exactly the same diameter. Since we are not made of money, we don't need every last drop of performance for going to work (i.e. it's not a Formula 1 car) it doesn't work that way in the real world.