That's awesome that you brought the RS4 back to life!
I only run offroad these days, so mine is nothing more than a shelf queen.
Agular - "but the plastic end broke on the starter where the shaft turns the gear...it seems that is an issue with all of them...."
I'm going to have to disagree with you on that point.
I regularly run nearly a dozen roto start equipped trucks & truggies and can't remember one ever failing on me.
As I wrote that, I recall that my buddy had a backplate fail on him last year, but if I recall...
A. It was one of those AliExpress "deals"
B. He had it mounted on a .28
C. I'm 99% sure that the metal gear failed - not the plastic.
D. I never had a problem with an HPI branded roto start backplate - only the handheld units.
Agular - "so the car sat for about 10-12 years and it had fuel in it when she retired that car and i never checked it either so it was bad trying to clean the carb piston walls piston tank ect. so after cleaning it it was hard to start and yes drill and rod i made is what i was using to start it,..."
Root cause, potential overkill, as well as a point of potential oversight.
When you used the drill and it wasn't starting, did you ever just crank on it trying to get that engine to fire?
If so, you could have overheated, damaged or otherwise weakened the plastic.
I only use a drill versus a roto start unit when I absolutely have to.
You have to remember to switch the direction, and I feel it makes sense to limit the RPM's.
Roto starts turn a whole lot slower than your drill is capable of, and it spins in the opposite direction a drill turns to actually "drill" something.
Roto start (2) is designed to flip their circuit breaker after about 5 seconds or so - forcing a reset.
Roto start (1) cooks the starter button after about 5 seconds and disables the unit. I've yet to find a replacement for those switches too.
If I have to crank on an engine much longer than that, something is askew.
Agular - "...now it fires right up..."
Personally, I'd just replace the unit with a new HPI one.
What are they, 25 bucks or so?