I thought I would also share some external modificatin’ I did on that motor. I only took photos of the process on my 10-port Picco “DIX” engine though, but they share the same crankcase, so these shots are of that engine. What I did to this blue headed Picco P3TX is identical.
The newer Picco engines use a short spring (included) on opposing sides of the case to secure the header to the engine. -well with my flange arrangement, those springs are too long. I searched for MONTHS to find a spring that would resolve this, but to no avail.. I COULD just run a standard long spring all the way around (as I intended to do for the lower flange holes), but it would look like asss, and deform the spring as well. With racecar parts (especially in my decades of experience with 1:1 stuff), you had better be ready to “perform surgery” on your high end, swanky, brand new stuff to make it work with your OTHER manufacturers’ high end, swanky, brand new, often times CUSTOM stuff.. Just comes with the territory..
Now I’m good with the Dremel, and could have easily handled this with any of my several cutoff wheel selections, but that would’ve put a TON of aluminum dust in the air, and turned the entire engine into a freakin bass boat paint job with all the “metal flake”.. That’s fine if I’m gonna tear down both engines to the bare case, and then let them hang out in the parts washer for a couple hours.. I’ll pass. I don’t mind going slow, and steady..
The offending “ear” for the short spring setup.. One per side, per engine..
Bring on the hackery…


With this, I can manage my chip/dust production FAR more effectively, and I’ve capped off every orifice on the engines, as well as sealed off the 10-port DIX with a simple rubber band between/over the gap at the flywheel/case to keep anything out from in there as well. I don’t care that the front bearing is “sealed”..
I also come in with the vacuum, and toothbrush between cuts. Worked very well imo.
One slot..
Two slots.
Three slots..
Then I’ll simply slide in a small flat head screwdriver, and twist.
Like so.
You can see one of the “tabs” I popped off just lying there. perfect.
Then a small file..
And perfect.
I did all (4) “ears” between both engines this way verbatim. Very happy with the results.

