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Vexing Novak HV Pro 6.5 issue

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Amoeba

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I have a Novak HV Pro 6.5 kit which is experiencing problems. I installed it on an RC8 e-conversion and while doing testing & breaking it in/getting my chassis settings to where I want, I’m now experiencing a vexing issue. It was running perfectly (and full of awesome!) for about 20 minutes and then stopped responding completely to throttle input and can’t seem to be resurrected. Steering unaffected. At no time did the motor, battery, or ESC temps reach anything remotely close hot, and I was monitoring quite closely.

The LED status lights (Blue/Green) when trying throttle input indicate a locked rotor detection (though they are solid, not blinking as per troubleshooting documentation). I’ve attempted the one-touch reprogramming multiple times (ESC button held, power on & held until red LED, throttle forward til solid green, push brake til blinking green, then solid Red indicating throttle at neutral and programming complete) with no change. I’ve one-touched to all 3 preset profiles, same issues. At no time does the motor spin. There is an initial click and slight motion that indicates current is getting to the motor but shaft does not spin. In some rare cases, I can get reverse (but not forward) for about 1-2 seconds then it cuts out again with blue/green LED indicators.

Some things I’ve done to dismiss other causes: I have checked the batteries and swapped in both known good 4S LiPo and NiMH’s setups. I’ve tried rotor reset with engine loosened as well as unmeshed to spur so gear binding isn’t the problem. Gearing was well within acceptable ratios. I’ve opened the ESC case & inspected PCB, solder joints, leads, wiring and connections and all are good with no shorts, nicks, or other potential or obvious signs of a fried ESC or current issue. I’ve disassembled, cleaned, & reassembled the motor and there is no binding or other apparent problem with the motor.

So… what the heck do I do to solve this problem? Is it a dead/faulty rotor sensor in the motor? Any suggestion or other black magic voodoo you electric experts could recommend?
 
This happened to me when I tried adjusting where neutral is on my transmitter for the ESC. I fixed it by setting neutral to 0 on my Tx, then I did the adjustment where you turn it on while holding the one-touch button. From there you do the full throttle, press, reverse, press, neutral, press. That's how I was able to fix it. May be different for you.


Edit: Oops, I didn't read your full thread. Nevermind my post.
 
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Check all connections. Battery to esc. Solder joints on motor. Wiggle the wires while applying a small amount of throttle. Sounds like it has to be a bad connection somewhere. If not, ship it off for repairs.
 
Mine did the same thing and it ended up being the small capacitor/diode thing. One of the leads had broken through.
 
Well, I've isolated the problem. Luckily, it's not the ESC. Unluckily, it's the rotor sensor in the motor which is hardwired and not a pluggable at the motor end. I used a loaner sensored motor and it everything worked just fine. And unlike 1/10 motors, the 1/8 motors aren't nearly as cheap to pick up :(

At this point I could either try to replace the rotor parts or just grab a new motor. Anyone happen to have a 1/8 scale motor comparable to the 6.5 Pro they'd let go cheap?

:)
 
dang, thats crazy. whats novak want to repair it? why not just run it unsensored?
 
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