I finally got some time to put towards this rebuild.
I’ll start with the main chassis plate, it’s made from 1/8th inch T6 7075 aluminum (all the custom parts I made are 7075).
I made a few subtle mods from the original layout for a better fit and clearances of a few things but it’s pretty much the same as the original.
Top side is polished, bottom is the brushed look. I learned from the 1st one that the bottom when polished doesn’t look good very long due to it being sandblasted by road debris.
The rear bulks are polished GA 7075 TMaxx bulks, The rear diff is a brushless emaxx/revo diff installed upside down to from a normal Tmaxx install to change the rotational output due to the engines and transmission being installed 180 degrees from normal.
The custom plate attached to the bulk tabs join the chassis braces to the bulks and the bulks sit on a nylon spacer that figures into the rear ride height.
The UE drive cup for the diff input has been bored 1mm larger (not an easy task) to fit a
HPI savage wheel axle dogbone which is used as the rear center shaft.
Rear suspension and drive train:
I modified old school TMaxx narrow a-arms to narrow the width of the rear.
Both upper and lower arms are cut shorter to have a better/narrower width ratio of the rear compared to the front.
The axle carriers are also Tmaxx 4910 versions but are also modified with material removed to produce an angle at the outer face to make clearance for the XO-1 wheels.
I customized a couple stock 6mm stub axles to fit UE drive cups for the inner and added threaded inserts to the traxxas 17mm wheel hexes to remove all slop.
Ofna buggy center shafts are used as the rear wheel shafts from diff cup to stub axle.
I should get a chance tomorrow to install the chassis braces and idler block.