I actually just signed up to make a thread, as I encountered this issue today. Since this one exists I'll just leave this here and follow your thread.
If I remember correctly if using a bigger mill with the 2.5 tranny you have to put the maximum amount of slipper pegs(12 as opposed to the 5 or 6)and tighten the slipper to where it barely moves . If the slipper is too loose it introduces too much shock to the tranny primary gears and pretty much grenades it.
I'd bet my friend didn't swap to the 3.3 tranny and I did not think to ask. Will find out about this.
-----
My friend purchased a used 2.5 T-MAXX and converted to a factory new 3.3 a few years ago, but was never able to get the engine running.
I joined him today and got the truck running, and he wanted me to do the break-in, which I agreed to do. Did factory carb set. Engine runs great for now. On light throttle it would lurch forward and stop rapidly. With just a little more throttle it would roll, so I started the break-in process. After behaving for several trigger pulls, it suddenly over-revved and headed off to a fence, where it sat over-revved until I reached it and shut it off. After, would not drive, so we disassembled and found the forward primary transmission gear missing various teeth.
Replaced transmission with a secondary used one. Runs without stuttering. Did break-in tank 1. A little into the second tank, the truck stopped responding and over-revved into a shrub where it had to be killed again. This transmission was also no-drive afterwards.
What would cause this failure in break-in driving conditions?