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Side Mission: "Nero" style spray booth

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Spksh

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As if I haven't done enough side missions already, it's time to build a spray booth.

When I laid out my workshop, I put in (mostly 3D printed) 150mm ducting with an inline brushless fan (as if I wasn't on enough watch lists already...). This sucks fumes from my printer and laser cutter, and does a great job just getting the grossness out of my work area. I plumbed in a drop in the middle of the main workbench, so I could add a portable spray booth.

Because I like being difficult, I don't want a standard spray booth. I want a Nero-style spray booth. But I don't want to pay $1000 for it.

This is where we're at:
IMG_6038.jpeg

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IMG_6040.jpeg

IMG_6041.jpeg


Why does it look weird, and where's the filter? This "Nero" style of booth seems really popular in gunpla circles, for painting in small spaces like apartments. It has way more in common with a fume hood than a spray booth, and you can find a bunch of DIY versions in Japanese.

Side view:
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The theory is that the gaps at the top and bottom of the slanted board accelerate the air flow, which sucks the overspray into a bigger chamber with lower pressure and slower air speed. That gives you a cross-draft (which OSHA says is better for paint booths), exhaust for gases that are lighter than air, and allows the paint to dry before getting sucked up through the duct.

This is great for me because I don't have a lot of depth on the bench, and the exhaust is at the top.

I calculated the surface area of the gaps to match the surface area of the 150mm pipe. Theoretically, that maximizes the air volume I can move. I've done a few tests with rattle cans, and I can't smell the solvent at all.

Next steps are to protect the plywood somehow, work out a closable vent cover for the top gap for the times when I want to increase the velocity at the bottom gap, and get some lights installed.
 
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Lighting and some brown paper. I don't need to tape down the edge of the paper on the back because the vacuum sucks it flat. I am happy.
IMG_6213(1).webp

IMG_6214(1).webp


I grabbed an LED batten that does "daylight", or close enough to it, to match the rest of the overheads in my shop. This one has way more flicker than the overheads, and I'll likely need to replace it at some point so I don't give myself a headache.

Google tells me that aerosol solvents and propellants are all way heavier than air, so I can probably keep the top gap closed unless I'm specifically doing something I need fume extraction for. Top gap closed means the bottom gap gets twice the air volume through it, and extraction is noticeably better.

I have some polycarbonate sheet from the hardware store for testing, a brand new airbrush and compressor, and a bunch of paints. I am now completely unstoppable.
 
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